WSM20 carbide insert grade

£55,000.00

WSM20 carbide insert grade is a high-performance cutting solution engineered for efficient machining and extended tool life across a wide range of materials. Designed for superior wear resistance and thermal stability, it delivers consistent surface finishes and reliable productivity in demanding industrial operations. Its optimized substrate and coating technology help reduce downtime and tooling costs. WSM20 provides manufacturers with a competitive advantage through enhanced machining efficiency and dependable performance.

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Description

1. Product Overview

The WSM20 carbide insert grade is a premium tungsten carbide-based cutting tool material engineered for high-performance metal turning operations. It is primarily used for machining alloy steels, stainless steels, and general steels in industrial manufacturing environments. The key value proposition lies in its tough fine-grain carbide substrate combined with a multi-layer TiAlN+Al₂O₃+(ZrN) coating, delivering exceptional tool life, edge stability, and consistent cutting performance. Strategically important in the global market, WSM20 enables manufacturers to achieve superior efficiency in finishing, roughing, and grooving operations while reducing downtime and tooling costs.

2. Key Specifications & Technical Characteristics

  • Chemical Composition/Material Components: Cemented carbide (tungsten carbide substrate) with multi-layer coating: TiAlN + Al₂O₃ + (ZrN/ZrCN)

  • Grade designation: WSM20 (manufacturer’s grade designation)

  • Physical Characteristics:

    • Form: Indexable turning insert (available in multiple shapes: CNMG, WNMG, TNMG, VCGT)

    • Coating process: PVD (Physical Vapor Deposition)

    • Corner radius options: 0.008″ to 0.0315″ (0.2mm to 0.8mm)

    • Inscribed circle: 0.250″ to 0.500″ (6.35mm to 12.7mm)

    • Insert thickness: 0.125″ to 0.1875″ (3.18mm to 4.76mm)

    • Number of cutting edges: 2–3 per insert

  • Packaging Options: Standard industrial bulk packaging; custom packaging available for enterprise orders

  • Shelf Life: Indefinite when stored in dry, climate-controlled conditions (no chemical degradation)

3. Core Industrial Applications

Attribute Details
Primary Industries Automotive manufacturing, aerospace component production, general machine shops, steel fabrication, oil & gas equipment manufacturing
Specific Operational Use Cases Finishing, roughing, and grooving operations on alloy steels, stainless steels, cast steels, and cast materials
Performance Advantages Tough fine-grain carbide substrate provides superior edge toughness for roughing; multi-layer coating delivers excellent heat resistance and reduced friction for finishing
Efficiency/Cost Benefits Extended tool life reduces tool change frequency; consistent cutting performance minimizes scrap rates; suitable for both finishing and roughing reduces tooling inventory costs

4. Competitive Advantages

  • Quality Consistency: Precision-ground inserts with M tolerance class ensure repeatable cutting performance across batches

  • Supply Reliability: Available from established global suppliers (Walter Tools/Seco) with established distribution networks

  • Logistics Capability: Standard industrial packaging optimized for container shipping; bulk orders (20MT) accommodate large-scale sourcing

  • Price Competitiveness: Fine-grain carbide substrate with multi-layer coating delivers premium performance at mid-range price point compared to ceramic or CBN alternatives

  • Sustainability Benefits: Extended tool life reduces material waste; PVD coating process is environmentally cleaner than traditional CVD methods

  • Technical Support: Comprehensive technical documentation including ISO/ANSI standard designations (DIN4000-76, TNMG160404, TNMG331)

5. Commercial & Supply Information

  • Minimum Order Quantity (MOQ): BULK 20MT

  • Loading Capacity: Standard industrial container loading (specific MT per container available upon request based on insert shape and packaging configuration)

Additional information

Price

per MT

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