PEEK 150CA30 carbon filled

Description

1. Product Overview

PEEK 150CA30 carbon-filled is a high-performance polyetheretherketone (PEEK) compound reinforced with 30% carbon filler, engineered for demanding industrial applications that require exceptional mechanical strength, dimensional stability, and wear resistance. It is primarily used for precision components in aerospace, automotive, oil & gas, industrial machinery, and electrical insulation systems where elevated temperature performance and low friction are critical. The key value proposition is its combination of high stiffness, low thermal expansion, and enhanced tribological properties compared with unfilled PEEK and many metal alloys, enabling longer service life and reduced maintenance. Strategically, PEEK 150CA30 positions buyers to reduce total cost of ownership by replacing heavier or corrosion-prone materials with a lighter, chemically resistant polymer that supports tighter tolerances and reliable operation in harsh environments.

2. Key Specifications & Technical Characteristics

• Chemical composition: Polyetheretherketone (PEEK) matrix with 30% carbon fiber/carbon filler by weight.

• Grade / purity: Industrial-grade, formulated for engineering applications; polymer base meets typical PEEK resin purity standards used in high-performance compounding.

• Form: Granules / pellets for injection molding and extrusion; also available as extruded rods/sheets upon request.

• Color: Dark gray to black (due to carbon content).

• Density: Approximately 1.45–1.55 g/cm³ (typical for carbon-filled PEEK; specify exact measured value on certificate of analysis).

• Melt temperature: Typical PEEK melt transition ~343°C; processing window and thermal properties depend on formulation—refer to technical datasheet.

• Mechanical properties (typical): High tensile strength and modulus significantly above unfilled PEEK; enhanced flexural strength and stiffness due to 30% carbon loading. (Provide exact values on request or via technical datasheet/C of A.)

• Thermal performance: High continuous-use temperature (typically up to 250–260°C depending on loading and service conditions), low coefficient of thermal expansion relative to unfilled PEEK.

• Tribological properties: Reduced wear and friction compared with unfilled PEEK; improved sliding performance in bearing and seal applications.

• Chemical resistance: Excellent resistance to hydrocarbons, most solvents, and aggressive chemicals consistent with PEEK-based polymers.

• Electrical properties: Lower electrical permittivity and enhanced conductivity/ESD performance relative to neat PEEK due to carbon filler (specify conductivity range per batch).

• Particle/fiber morphology: Short carbon fiber/filler dispersed in polymer matrix for isotropic to semi-isotropic reinforcement (details supplied on request).

• Packaging options: 25 kg heavy-duty sealed bags on pallets, 500–1000 kg bulk bags (FIBC), ISO tank or bulk container options for large volumes.

• Shelf life: Stable under normal dry storage conditions; recommended storage in dry environment away from direct sunlight. Typical recommended shelf life: 24 months from production date when stored per supplier instructions.

• Documentation: Supplied with Certificate of Analysis (C of A), Material Safety Data Sheet (MSDS), and technical datasheet; processing guidelines available.

3. Core Industrial Applications

• Aerospace: Structural components, wear-resistant bushings, and insulating parts where weight reduction, flame resistance, and high-temperature stability are required. Carbon-filled PEEK delivers higher stiffness and dimensional control versus neat polymer, enabling tighter tolerances on load-bearing parts.

• Automotive & motorsports: Gear components, seals, bearings, and electrical connectors operating at elevated temperatures; offers weight and corrosion advantages versus metal, improving fuel efficiency and durability.

• Oil & Gas: Downhole components, valve seats, bearings, and seals exposed to high temperatures and aggressive fluids; chemical resistance and low permeability extend service intervals compared with metals and lower-grade polymers.

• Industrial machinery: High-load sliding bearings, wear strips, pump components, and compressor parts; superior tribological performance reduces downtime and replacement frequency.

• Electrical & Electronics: Insulators, conductor housings, and ESD-sensitive parts where improved dielectric performance and controlled conductivity from carbon filler are beneficial.

• Medical device components (non-implant): Sterilizable housings and instrument parts requiring chemical resistance and high-temperature stability (subject to regulatory review).
  Why it outperforms alternatives:

• Efficiency: Lower friction and improved wear resistance reduce energy losses and maintenance intervals.

• Durability: High thermal and chemical stability reduces failure rates in harsh environments, lowering lifetime cost.

• Cost advantage: Ability to replace metal parts can reduce component cost, machining time, and weight, resulting in lower system-level costs.

4. Competitive Advantages

• Quality consistency: Manufactured under controlled compounding processes with batch-level Certificate of Analysis to ensure repeatable mechanical and thermal performance.

• Supply reliability: Scalable production and prioritized bulk allocation channels to support continuous industrial supply for OEMs and tiered suppliers.

• Logistics capability: Flexible packaging (bag, FIBC, bulk) and containerized shipping; support for JIT deliveries and long-term supply contracts.

• Price competitiveness: Competitive bulk pricing for 20 MT+ orders and volume-tier discounts; lower total cost of ownership compared with metals and reworked alternatives.

• Sustainability: Longer service life and potential for reduced material use through weight savings improve lifecycle environmental impact; recycling streams available for regrind in non-critical applications (subject to technical validation).

• Technical support: Detailed processing guidelines, application engineering support, and lab testing services available to validate performance in customer-specific environments. Documentation (C of A, MSDS, technical datasheet) provided with each shipment.

5. Commercial & Supply Information

• Minimum order quantity (MOQ): BULK 20 MT.

• Loading capacity (per container): Typical 20-foot container up to ~20 MT (depending on packaging density and packing configuration); 40-foot container up to ~22–25 MT for palletized/bulk bag configurations. Specify preferred packaging to confirm exact capacity.