Electromagnetic flowmeter 53 series

Description

1. Product Overview
   The Electromagnetic Flowmeter 53 Series is an industrial-grade, non-intrusive flow measurement instrument designed for accurate volumetric flow measurement of conductive liquids in pipelines. Primarily used in water & wastewater treatment, chemical processing, food & beverage, and mining operations, it provides stable, drift-free readings across a wide conductivity range. Its key value proposition is high-precision, low-maintenance flow measurement with robust signal stability and wide process compatibility, enabling tighter process control and regulatory compliance. Strategically, the 53 Series reduces operational risk, lowers total cost of ownership through reduced downtime, and supports digital process optimization in modern industrial supply chains.

2. Key Specifications & Technical Characteristics

• Measurement principle: Electromagnetic induction (Faraday principle).

• Materials of wetted parts: 316L stainless steel electrodes; liner options: PTFE (Teflon), rubber (EPDM/NBR), PFA (process-dependent).

• Sensor body: Carbon steel or stainless steel (model-dependent) with anti-corrosion coating.

• Electrode material options: 316L SS standard; Hastelloy C or titanium on request for aggressive media.

• Conductivity range: Typical operable from ≥5 μS/cm (manufacturer configuration dependent).

• Accuracy: ±0.5% to ±1.0% of reading (application and flow profile dependent).

• Repeatability: ±0.1% to ±0.2%.

• Flow velocity range: Typically 0.1 to 10 m/s.

• Diameter range: Common sizes DN15–DN2000 (custom sizes available).

• Pressure rating: ANSI/PN ratings up to PN40/600 psi depending on liner and flange selection.

• Temperature range: Liner dependent, typically -20°C to +150°C (PTFE/PFA higher temperature variants available).

• Electrical: 24 VDC or 110/220 VAC transmitter options; 4–20 mA output, pulse, frequency, HART, Modbus RTU, Modbus TCP/IP, PROFIBUS PA/DP (model dependent).

• Display and electronics: Local graphical LCD with diagnostics; optional remote/transmitter-mounted electronics.

• Ingress protection: IP65/IP67/IP68 options for sensor and transmitter housings.

• Certifications: CE, RoHS; optional ATEX/IECEx for hazardous areas.

• Physical characteristics: Flanged or wafer compact form factors; weight varies by diameter and construction (lightweight for wafer versions, robust for flanged steel).

• Packaging: Industrial export packaging on pallets or wooden crates; internal anti-corrosion protection (VCI) and shock absorbers.

• Shelf life: Electrical/electronic components typical warranty lifespan; sensors require commissioning and calibration after storage >12 months.

• Documentation: Calibration certificate, material certificates (MTC), installation & operation manual, wiring diagram, ATEX/IECEx certificates (if ordered).

3. Core Industrial Applications

• Water & Wastewater: Continuous measurement for raw water intake, treated water distribution, effluent monitoring, and billing meters; excels with conductive aqueous streams and low maintenance compared with mechanical meters.

• Chemical Processing: Metering of acids, alkalis and process solutions where wetted-material compatibility (PTFE/PFA liners, Hastelloy electrodes) and chemical resistance are required.

• Food & Beverage & Pharmaceuticals: Sanitary-lined options for CIP-compatible flow measurement of syrups, brines, process waters with high accuracy and traceable calibration.

• Mining & Metals: Slurry and process circuit measurement (with suitable electrode/liner selection), providing robust performance in abrasive or conductive slurries versus mechanical meters.

• Power & Utilities: Cooling water, feedwater, and boiler make-up monitoring where stable long-term measurement reduces downtime and regulatory risk.
  Why it outperforms alternatives:

• No moving parts, eliminating mechanical wear and reducing maintenance cycles compared with turbine or positive displacement meters.

• High accuracy and repeatability across variable flow rates and viscosities for conductive liquids.

• Broad diameter availability and flange options simplify retrofits and replacements.

• Advanced diagnostics and digital outputs enable integration with modern DCS/SCADA systems for predictive maintenance and process optimization.

4. Competitive Advantages

• Quality consistency: Manufactured to industrial QA (ISO 9001) standards with batch traceability and delivered with calibration certificates.

• Supply reliability: Production capacity scaled for bulk industrial orders with predictable lead times and priority allocation for long-term contracts.

• Logistics capability: Export-compliant packaging, consolidated LCL/FCL shipping, and inland delivery coordination for global B2B supply.

• Price competitiveness: Competitive unit economics for bulk procurement (MOQ pricing tiers available) and reduced lifecycle cost through low maintenance and long service intervals.

• Sustainability: Long service life and reduced material waste (no consumable moving parts), optional eco-packaging and recyclable packaging materials available.

• Technical support: Comprehensive documentation (MTC, calibration report, installation guide), remote diagnostics support, commissioning assistance, and spare parts availability; optional extended warranty and service agreements.

5. Commercial & Supply Information

• Minimum order quantity (MOQ): BULK 20MT.

• Loading capacity (MT per container): Dependent on product model and packaging; typical guideline:

  • 20-foot container (FCL): up to 20–22 MT of compact/wafer units or equivalent packed flanged meters.

  • 40-foot container (FCL): up to 24–28 MT depending on diameter mix and crate configuration.

• Lead times: Standard lead time subject to configuration and certification options; contact supplier for confirmed delivery schedule and expedited options.