Industrial Gear Oil ISO VG 460 EP

Description

1. Product Overview

This ISO VG 460 Extreme Pressure (EP) gear oil is a premium mineral-based lubricant formulated with advanced sulfur-phosphorus additive technology. It is designed for heavily loaded, slow-to-moderate speed industrial gearboxes, including steel mills, crushers, and conveyors. The value proposition lies in its exceptional film strength, oxidation resistance, and foam suppression—directly reducing gear wear and energy consumption. In a market where unplanned gearbox failure costs exceed $50k/hour, this product is a strategic hedge against downtime.

2. Key Specifications & Technical Characteristics

• Chemical composition: High-refined base oil (Group II) + sulfur-phosphorus EP additive package; non-lead, non-asphaltic

• Grade / Purity: ISO VG 460 ±10%; meets AGMA 9005-E02 (7 EP), DIN 51517-3 (CLP 460), US Steel 224

• Physical characteristics: Amber liquid; viscosity @40°C = 460 cSt; viscosity index ≥ 95; pour point ≤ -9°C; flash point (COC) ≥ 240°C

• Packaging options: 208L drum, 1000L IBC, bulk tanker (20MT)

• Shelf life: 36 months in original sealed container, away from moisture and extreme temperatures

3. Core Industrial Applications

• Primary industries: Mining (conveyor drives, ball mills), cement (kiln gear drives, vertical roller mills), steel (hot strip mill gearboxes), power generation (coal pulverizers, wind turbine gearboxes)

• Specific use cases: Enclosed helical, bevel, and spur gears operating at bulk oil temperatures up to 100°C; circulating oil systems with moderate contamination

• Performance advantage: Outperforms standard R&O oils by 3x in FZG scuffing load stage (tested to ≥12) and shows 40% less weight loss in Timken OK load tests; reduces gear tooth fatigue and micro-pitting

• Efficiency / cost advantage: Extended oil drain intervals (up to 3x vs. conventional gear oils) lower lubricant consumption and disposal costs by 25–30%

4. Competitive Advantages

• Quality consistency: ISO 9001:2015 and IATF 16949 certified; batch-to-batch kinematic viscosity variation <3%; every shipment includes COA

• Supply reliability: Three redundant global filling points (Asia, Europe, GCC) ensure <10-day lead time to major ports

• Logistics capability: Bulk, IBC, drum, and flexitank options with real-time tracking

• Price competitiveness: Tier-1 performance at 15–20% below premium European brands for comparable specifications

• Sustainability: No heavy metals; low chlorine (<50 ppm); fully recyclable packaging; supports reduced oil consumption through extended drain intervals

• Technical support: Free oil analysis kit with first order; 24/7 engineering support for gearbox failure troubleshooting

5. Commercial & Supply Information

• Minimum order quantity (MOQ): 1 x 208L drum (sample orders accepted)

• Bulk 20MT: Minimum 20 metric tons per bulk order (flexitank or ISO tank)

• Loading capacity (MT per container):

  • 20ft standard container: 18 MT (80 drums)

  • 20ft bulk flexitank: 20 MT

  • 40ft container: 36 MT (160 drums)