Spent Vanadium Catalyst

Description

1. Product Overview

Spent Vanadium Catalyst is a valuable secondary raw material recovered from industrial catalytic processes, most commonly from sulfuric acid production and petrochemical operations. Although the catalyst has reached the end of its primary catalytic lifecycle, it retains significant concentrations of vanadium compounds that can be efficiently recovered and reused in metallurgical and chemical industries. This material represents a strategic feedstock for vanadium recovery, enabling cost-effective sourcing of this critical metal while supporting circular resource utilization. In global markets where vanadium demand continues to grow—particularly for steel alloys and specialty chemicals—Spent Vanadium Catalyst offers both economic and sustainability advantages for industrial processors and recyclers.

2. Key Specifications & Technical Characteristics

• Material Composition: Vanadium oxides (primarily V₂O₅) supported on silica or alumina-based carrier materials
• Vanadium Content: Typically 3% – 10% V₂O₅ depending on source and catalyst type
• Grade: Industrial recovery-grade catalyst material
• Physical Form: Pellets, rings, or crushed granular material depending on catalyst structure
• Color: Dark grey to black with brownish tones
• Particle Size: Variable (typically 3–10 mm pellets or crushed fractions)
• Density: Approx. 1.2 – 1.8 g/cm³ bulk density depending on support material
• Chemical Characteristics: High vanadium concentration suitable for hydrometallurgical or pyrometallurgical recovery
• Packaging Options: Bulk jumbo bags, sealed industrial sacks, or customized bulk packaging for export
• Shelf Life: Stable for long-term storage when kept dry and protected from contamination

3. Core Industrial Applications

Spent Vanadium Catalyst serves as a valuable feedstock across several industrial sectors focused on metal recovery and specialty chemical production.

Primary industries include:

• Metal recovery and recycling
• Ferrovanadium production
• Specialty chemical manufacturing
• Metallurgical processing
• Catalyst regeneration and recycling industries

Operational use cases:

• Extraction and recovery of vanadium compounds through hydrometallurgical processing
• Feedstock for ferrovanadium production used in high-strength steel alloys
• Raw material for producing vanadium chemicals used in catalysts, pigments, and specialty applications
• Recycling input for catalyst regeneration facilities

Compared to primary vanadium ore sources, spent catalyst material provides a significantly higher concentration of recoverable vanadium, allowing processors to reduce extraction costs and improve recovery efficiency. Its use enables more sustainable sourcing of vanadium while maintaining strong economic returns for metal recovery operations.

4. Competitive Advantages

• Quality Consistency: Sourced from controlled industrial catalytic processes ensuring predictable vanadium content
• Supply Reliability: Continuous generation from large-scale chemical and petrochemical operations
• Logistics Capability: Export-ready bulk packaging suitable for international recycling and metallurgical facilities
• Price Competitiveness: Cost-effective alternative to primary vanadium ore or concentrates
• Sustainability Benefits: Supports circular resource recovery and reduces hazardous industrial waste streams
• Technical Documentation: Detailed material specifications and analytical reports available upon request

5. Commercial & Supply Information

• Minimum Order Quantity (MOQ): BULK 20MT
• Loading Capacity: 20–25 MT per container depending on packaging configuration