Spent FCC Catalysts

£1,100.00

Our Spent Fluid Catalytic Cracking (FCC) Catalysts represent a critical secondary raw material stream, offering significant value recovery opportunities for petrochemical refineries worldwide. These catalysts, primarily composed of alumina and silica with embedded rare earth elements and trace metals, are the by-product of the FCC process – a cornerstone in converting heavy crude oil fractions into more valuable gasoline and light olefin products. We provide a reliable, compliant, and efficient off-take solution for your spent catalysts, transforming a waste stream into a valuable input for various industries. Our offerings ensure environmental stewardship while optimizing your operational economics through structured and transparent procurement processes.

Competitive Advantage Spotlight:
We distinguish ourselves through an unparalleled commitment to supply chain integrity and value maximization. Our global logistics network ensures seamless, compliant collection and transportation, mitigating environmental and regulatory risks for our partners. Leveraging advanced analytics, we accurately assess the recoverable value of rare earth elements (REEs) and precious metals, providing transparent and competitive compensation models. This expertise, combined with our rigorous quality control and deep market intelligence, positions us as the preferred partner for refiners seeking to convert spent catalysts into a sustainable revenue stream, far exceeding standard waste management approaches.

Description

Product Name: Spent FCC Catalysts

1. Product Overview

Spent FCC (Fluid Catalytic Cracking) Catalysts are residual catalyst materials generated from petroleum refining processes after extended operational use in FCC units. Despite being classified as “spent,” these catalysts retain valuable metal oxides and aluminosilicate structures, making them highly useful for secondary industrial applications, metal recovery, and construction material production. Their economic value lies in the recoverable rare earth elements and metal content, as well as their performance as a functional additive in cement and other materials. In global industrial markets, spent FCC catalysts represent a strategic circular-economy resource that converts refinery byproducts into cost-efficient raw materials.

2. Key Specifications & Technical Characteristics

Material Composition: Aluminosilicate matrix containing silica (SiO₂), alumina (Al₂O₃), rare earth oxides, and trace metals such as nickel (Ni), vanadium (V), iron (Fe), and lanthanum (La)
Purity / Grade: Industrial-grade refinery byproduct suitable for metal recovery and construction applications
Physical Form: Fine powder or micro-spherical particles
Color: Grey to off-white
Particle Size: Typically 20–150 microns (depending on refinery source)
Bulk Density: Approximately 0.7–0.9 g/cm³
Moisture Content: Typically <5% (varies by handling conditions)
Packaging Options:
- Jumbo bags (1 MT)
- Bulk loading for large industrial shipments
Shelf Life: Indefinite when stored in dry, covered conditions

3. Core Industrial Applications

Petroleum Refining & Metal Recovery
Spent FCC catalysts contain valuable metals such as nickel, vanadium, and rare earth elements that can be extracted through hydrometallurgical or pyrometallurgical processes. These recovered metals are used in alloy production, battery materials, and specialty chemicals.

Cement & Construction Materials
Due to their high silica and alumina content, spent FCC catalysts serve as an effective supplementary cementitious material. When blended into cement formulations, they improve compressive strength, durability, and chemical resistance while reducing clinker consumption.

Ceramics & Advanced Materials
The aluminosilicate structure enables use as a raw material input for ceramics, refractory products, and specialized industrial fillers.

Environmental & Waste Processing
Certain industrial processes repurpose spent FCC catalysts as absorbents or additives in waste treatment applications due to their porous structure and adsorption capacity.

Compared with virgin raw materials, spent FCC catalysts offer a cost-efficient alternative while maintaining strong functional performance in multiple industrial processes.

4. Competitive Advantages

Quality Consistency: Sourced from reputable refinery operations with stable material characteristics
Supply Reliability: Regular availability through established industrial recovery and recycling streams
Logistics Capability: Efficient bulk handling and international shipping support
Price Competitiveness: Lower cost alternative to virgin aluminosilicate and metal-bearing materials
Sustainability Value: Supports circular economy initiatives by repurposing refinery byproducts
Technical Documentation: Material analysis and composition data available upon request

5. Commercial & Supply Information

Minimum Order Quantity (MOQ): BULK 20 MT
Loading Capacity: Approximately 20–22 MT per 20-ft container

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